Industrial Insulation
       C. A. S.

Extol of Ohio, Inc.
Estimating Coating - Examples

info@ExtolOhio.com || 208 Republic St, Norwalk, OH 44857
Ph: 800.486.9865 || Or: 419.668.2072 || Fx: 419.663.1992

EXAMPLE 1-Calculate coating required for a 178' diameter tank 90 ft. high sidewall with a spherical head having a rise of 31.5 ft. above sidewalls when insulated with 6" of insulation. Coverage 6 gallons/100 sq. ft. plus a 20% waste allowance.

Sidewall diameter = 178 + (2) 6 = 179 ft.
12
Total Head Rise = 31.5 + 6 = 32 ft.
12
Sidewall area = pDh
= 3.14 x 178 x 90 = 50,585 sq. ft.
Head Radius, Rh = d² + 4h² (179)² + 4(32)² = 141 sq. ft.
8h 8 x 32

Example 1 - Head Area = 2pRhH = 2 x 3.14 x 141 x 32 = 28,335 sq. ft.

Example 1 - Total Area = 50,585 + 28,335 = 78,920 sq. ft.

Example 1 -Coating Required = 78,920 x 6 x 1.2 = 5,683 gallons
100

EXAMPLE 2- Calculate coating required for a 60'6" diameter sphere including legs. Insulation thickness is 4" on sphere and legs, with legs insulated 4 ft. below intersection with sphere. Coverage is 6 gal/`100 sq. ft. with 20% losses. From Table C3, (Sphere Dimensions), determine the size of legs (columns). For this size sphere - 10 legs, 34" diameter.

Area of Sphere,     R = 60' 6" + 4" = 30 7/12 ft. = 30.58 ft.
2
Area = (30.58) x 3.14 x 4 = 11,745 sq. ft.
Area of Legs,        pdh = 3.14 x 34 x 4 x 10 = 356 sq. ft.
12

NOTE: 4' below sphere used other will be almost covered in area.

Example 2 - Coating Required = 11,745 + 356 x 6 x 1.2 = 872 gallons
100

Related Links:

Install valvesCoating Estimations - An Overview
Install valvesEstimating Coatings -Table C1 - Surface Area Formulae for Various Shapes
Install valvesEstimating Coatings -Table C2 - Coatings Coverage Chart
Install valvesEstimating Coatings -Table C3 - Standard Sphere Dimensions
Install valvesCoating Colors as "Signals" - Suggested National Standards
Install valvesC.A.S. Index - Several Related Tables


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Ph: 800.486.9865 || Or: 419.668.2072 || Fax: 419.663.1992
info@ExtolOhio.com || Located at:
208 Republic Street, Norwalk, Ohio 44857